Types of Mailing Equipment


Inserters: Previous Models / Folders & Inserters

Formax FD 6606 Series Folder Inserter

The Formax FD 6606 Series Folder Inserters are Fully Automatic and Modular

The Formax FD 6606 Series of inserters are versatile and can adapt to most any folding and inserting jobs you throw at it! The Formax 6606 Series inserters is capable of folding and inserting sheets that have the address in the middle, bottom or top into top-flap envelopes.** With it’s large reversible full-color touchscreen control panel  beautiful easy to use graphical interface, setup is a breeze. This series can be configured with 2 to 7 stations, offering total flexibility. You can even select from a variety of feeders, including a high-capacity document feeder that holds up to 725 sheets, choice of 1 or 2 high-capacity production feeders, standard and special feeders to accommodate special inserts, and short feed trays for small inserts.  It has automatic envelope presence and paper sensors with indicators on the control panel for easy of operation and setup. A vertical output stacker that can hold up to 500 filled envelopes. A large top-loading envelope feeding bin with a capacity of up to 500 envelopes are all standard features of the Formax FD 6606 Series of inserters. The 6606 Series also includes an energy-saving feature which automatically puts the inserter into standby mode after 1 hour of being idle to save on electricity.

Formax FD 6606 Standard Features:

  • 10.4” full-color touchscreen control panel with new color-based graphical interface
  • Fold types: C, Half, Z, Double Parallel and no fold
  • Folds up to 10 sheets of paper (Half-fold) and up to 8 sheets (Tri-fold)
  • AutoSetTM: One-touch set-up
  • Processes up to 4,300 envelopes per hour
  • Modular design offering up to 7 feed stations
  • Automatic paper and envelope presence sensors, with graphic indicators on the control panel
  • Vertical output stacker holds up to 500 filled envelopes, with reverse stacking output
  • High-Capacity Document Feeder holds 725 sheets
  • Large, top-loading envelope hopper holds up to 500 envelopes for continuous operation
  • 50 programmable jobs
  • Two double-document detectors provide security
  • Error Diverter: Sensors redirect double documents and incomplete sets without interruption

Do you have a job were some people will get 2 sheets and others will get 3 or more!? BCR (Optional Barcode Recognition)  and OMR (Optical Mark Recognition) feature CIS scanning technology which scans the entire width of the document, for greater flexibility in document design and reduced setup time between jobs including the ability to read codes in different positions. OMR and BCR allow for the automatic insertion of multiple-page documents, eliminating the tedious task of manually collating and inserting. Optical Character Recognition (OCR) is also available, for page numbering in 1/1 or N-of-M formats which helps to ensure each set is complete before being inserted into an envelope and sealed.With the Formax FD 6606, double document detectors ensure that no double documents are fed into the system. Documents requiring inspection or special handling can be diverted automatically into the divert station, without interrupting productivity.

The Formax FD 6606 Series Folder Inserters are Flexible

The flexible modular design of the Formax FD 6606 Series is designed to meet your ever changing business needs. It can insert documents up to 14” long, including checks, invoices and reply envelopes, in almost any combination, plus, special feeders are capable of handling glossy or thicker stock. The Formax FD 6606 Series has flexible inserting capabilities with an optional 725 sheet High-Capacity Document Feeder, 1 or 2 optional Production Feeders with a maximum capacity of up to 1,200 sheets or 325 business rely envelopes, each, an optional Thin Booklet Feeder for up to 325 inserts, and High-Capacity Envelope Hopper for up to 1,000 envelopes. The standard vertical output stacker holds up to 500 filled envelopes. Additional output configurations include a side exit tray for up to 500 envelopes or an output conveyor which holds up to 1,000 filled envelopes to help increase productivity.

The 6606 Series is Powerful

The Formax FD 6606 Series of inserters can processes up to 4,300 envelopes per hour and producing up to 80,000 per month. The 6606 series is powerful enough to fold up to 10 sheets in half-fold and up to 8 sheets in tri-fold mode. Each standard feeder holds up to 325 sheets, while the available High-Capacity Document Feeder holds up to 725 sheets.

The FD 6606 Series is Energy Efficient and Simple to Use

With it’s beautiful large color touchscreen and graph interface of the Formax FD 6606 series of inserters is easy to use, and can be viewed at an angle and tilted to the operator’s height. Advanced Paper Presence Sensors work with the AutoSetTM feature to detect the presence and length of paper and envelopes and display this information on the control panel, giving the user immediate feedback and making set-up fast and easier. Operators can program up to 50 jobs, including the option of sealing envelopes. The top-loading envelope hopper and feeder cascade mode maximize operator efficiency and increase output. In addition, the energy-saving design automatically converts to standby mode after 1 hour of being idle

FD 6606 Series Specifications:

  • Feed Hopper Capacity: Up to 325 sheets, 20# paper (each feeder)
  • Envelope Hopper Capacity: Up to 500 envelopes, top-loading
  • Vertical Output Stacker: Up to 500 filled envelopes, reverse stacking output
  • Production Feeder (optional): 1,200 sheets / 325 BREs each, can install up to two
  • Side Exit Tray (optional): Up to 500 filled envelopes
  • Speed: Up to 4,300 pieces per hour, #10 envelopes
  • Duty Cycle: Up to 80,000 pieces per month
  • Paper Size*: 3.5” – 14” L x 5” – 9” W
  • Envelope Size*: 5.5” – 9.8” W x 3.5” – 6.4” H
  • Dimensions: 63” L x 36” H x 18” D (six-station models)
  • Weight: Approx. 308 lbs (six-station)
  • Voltage: 100 Volts AC 50/60Hz
  • Safety Certifications: UL, CSA approved

* Paper & envelope specifications may vary. All media must be tested.
** Bottom-address documents can be processed only in Half and Z-fold modes, up to 5 sheets

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