FD 6406 Special 5F Folder Inserter — 5 Stations, Up to 4,000 Pieces/Hour
$41,395.00
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Five-station 6406 Series inserter combining two special feeders, two standard feeders and a 725-sheet high-capacity feeder. Includes a $3,310 SuppliesForMailers.com gift certificate and 180-day defect warranty.
Description
About the FD 6406 Special 5F
The Formax FD 6406 Special 5F is a five-station, built-to-order configuration combining two special feeders and two standard feeders with a high-capacity document feeder that holds up to 725 sheets. That mix suits operations mailing a long primary document alongside several inserts, at 6406 Series speeds of up to 4,000 pieces per hour.
It folds up to 10 sheets in half-fold or 8 in tri-fold, with AutoSet and 50 programmed jobs on the 7-inch color touchscreen keeping changeovers short. Cascade Mode links feeders for continuous operation, double-document detectors and a divert station guard piece integrity, and the 325-envelope hopper feeds a 500-envelope vertical stacker. An optional CIS scanner reads OMR, 1D/2D barcodes, QR codes and OCR anywhere on the page.
FD 6406 Special 5F Specifications
| Model | Formax FD 6406 Special 5F (6406 Series) |
|---|---|
| Speed | Up to 4,000 pieces per hour |
| Feed stations | Five stations — two special feeders and two standard feeders plus a 725-sheet high-capacity document feeder |
| Series modularity | Configurable from 2 to 6 stations |
| Feeder capacity | Up to 325 sheets per feeder |
| Envelope hopper | Up to 325 envelopes, top-loading |
| Output stacker | High-capacity vertical stacker, up to 500 filled envelopes |
| Sheet size | 3.5” – 14” H x 5” – 9” W (89 x 356 x 229 mm) |
| Envelope size | 6.3” – 9.7” L x 3.5” – 6.3” W (160–246 x 89–160 mm) |
| Fold types | C, Z, half, double parallel, no fold |
| Fold capacity | Up to 10 sheets at once |
| Programmable jobs | Up to 50 |
| Control panel | 7” full-color touchscreen with AutoSet one-touch setup |
| Power | 100V AC, 50/60 Hz |
| Safety certifications | UL, CE approved |
| Double document detection | Standard |
Downloads
Why buy from All For Mailers
Every trade-in that crosses our refurb bench sharpens our eye for what wears, what lasts and what to configure differently — knowledge we pour into speccing five-station machines like this one so it is right the first time. The Special 5F includes freight quoted with your order, a 180-day defect warranty (consumables excluded), 10% off an extended warranty, and a $3,310 SuppliesForMailers.com gift certificate.
Compare this machine with the rest of our inserters, or browse all mailing equipment for sale.
Additional information
| Speed (pieces/hr) | Up to 4,000 pieces/hr |
|---|---|
| Feeder Capacity | Up to 325 sheets per feeder; envelope hopper up to 325 |
| Max Media Size | Sheets 3.5-14 in H x 5-9 in W |
| Interface | 7 in color touchscreen |
| Dimensions | 65 in L x 32 in H x 16.5 in D (4-station) |
| Weight | Approx. 242 lbs (4-station) |
| Power | 100V AC 50/60Hz |
| Number of Feed Stations | 5 |
| Feed Type | 1 high-capacity document feeder + 2 standard sheet feeders + 2 special insert/BRE feeders |
| Fold Types | C, Z, half, double parallel, no fold |
| Sheet Capacity | Up to 10 sheets half fold / up to 8 sheets tri-fold |
Series overview: official Formax USA video of the FD 6406 Series inserter range in operation. It shows how the FD 6406 Series runs rather than the FD 6406 Special 5F specifically.
Frequently Asked Questions
What makes up the five stations?
Two special feeders, two standard feeders, and one high-capacity document feeder holding up to 725 sheets.
How fast does the 6406 Series run?
Up to 4,000 pieces per hour, folding up to 10 sheets half-fold or 8 sheets tri-fold.
How is the FD 6406 Special 5F different from the Special 3F?
Both are built-to-order 6406 Series machines rated up to 4,000 pieces per hour. The Special 3F pairs two special feeders with the 725-sheet high-capacity feeder; the Special 5F adds two standard feeders for five stations of insert flexibility.
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