Formax FD 6204 Series Folder Inserter
The Formax FD 6204 Series is a competitively priced office folder inserter with an LCD touchscreen and one-touch setup, folding up to five sheets at a time. This model was replaced by the 6210 and 6306 Series; All For Mailers still supports it with parts, supplies, and service.
Description
About the Formax FD 6204
The Formax FD 6204 Series delivers a high-performance folding and inserting system in a competitively priced package. Featuring a large LCD touchscreen and automatic job settings, the 6204 guides both veteran operators and new users toward efficient, effective paper jobs, with one-touch setup that measures and adjusts for paper length, envelope size and fold automatically.
The FD 6204 Series was offered in Basic 1 and Basic 2 models (one or two sheet feeders) and Advanced 1 and Advanced 2 models (adding an insert/BRE feeder), so you could match the machine to single- or multi-page mailings. It folds up to five sheets at a time in C, V, Z, double-parallel and no-fold formats, stores up to 15 jobs, and offers sealing and non-sealing modes with tip-to-tip envelope sealing. Double-document detection, batch and life counters, and optional OMR on the Advanced 2 round out a practical package for mid-size offices and institutions.
Formax FD 6204 Series Specifications
| Model | Formax FD 6204 Series |
|---|---|
| Type | Inserter system for medium office use (per the 6204 operator manual) |
| Speed | Up to 2,000 pieces/hr (theoretical maximum, depending on application) |
| Configurations | Basic 1 and Basic 2 (one or two sheet feeders); Advanced 1 and Advanced 2 (adding an insert/BRE feeder) |
| Document feeder tray | 325 sheets (80 g/m²) |
| Envelope hopper | 325 envelopes (80 g/m²) |
| Fold capacity | Up to 5 sheets at a time |
| Fold types | C, V, Z, double parallel, no fold |
| Paper weight | 60–250 g/m² (15–62.5 lb bond); max 170 g/m² (42.5 lb bond) when folded |
| Envelope size | 6.3” – 9.7” L x 3.5” – 6.38” W (160–248 x 90–162 mm) |
| Sealing | Sealing and non-sealing modes with tip-to-tip envelope sealing |
| Double document detection | Standard |
| Counters | Batch and life |
| Job memory | Up to 15 jobs |
| Control panel | Large LCD touchscreen with one-touch AutoSet setup |
| Optional reading | OMR on the Advanced 2 |
| Dimensions | 20.7” H x 18.1” W x 30.1” L (527 x 460 x 765 mm) for 1 to 2 stations; 25.1” H (637 mm) for the 2.5-station build |
| Weight | 152 lbs (69 kg) for 1 to 2 stations; 159 lbs (72 kg) for the 2.5-station build |
| Power | 100V AC / 50 Hz / 5.0 A, 115V AC / 60 Hz / 5.0 A, or 230V AC / 50 Hz / 2.5 A |
| Noise level | Under 68 dBA (ISO 11202) |
| Operating environment | 10–40°C (50–104°F), 30–80% relative humidity |
| Approvals | UL Listed, EMC Directive, FCC Part 15, CB IEC 60950-1 |
| Availability | No longer available new — succeeded by the Formax 6210 and 6306 Series |
| Feed stations | 1 to 2.5 stations (1, 1.5, 2 or 2.5) |
| Paper size | Sheets 5.1-9.3 in W x 3.5-14 in L |
Downloads
Still Supported by All For Mailers
Even though this model is no longer in current production, All For Mailers still stands behind it. As a veteran-owned dealer whose people have been in the mailing and print-finishing industry since 1991, we help keep your equipment running with genuine parts, supplies, and experienced service support.
This unit has been replaced by the Formax 6210 Series and 6306 Series inserters. All For Mailers still supports installed FD 6204 machines with parts and supplies, and can quote a current successor.
Protect what you have. These machines were built to last, and the mechanics will outlive the electronics every time. If you’re running one, put it on a quality surge protector, and add static protection — especially in dry winter air or on high-speed paper handling. Power spikes and static are what kill boards, and on these machines a board may not be replaceable at any price. It’s the cheapest insurance there is for equipment you can’t simply reorder.
Need supplies or parts? Visit SuppliesForMailers.com.
Additional information
| Speed (pieces/hr) | Up to 2,000 pieces/hr (theoretical maximum, depending on application) |
|---|---|
| Feeder Capacity | 325 envelopes (80 g/m²) |
| Sheet Capacity | Up to 5 sheets at a time |
| Fold Types | C, V, Z, double parallel, no fold |
| Dimensions | 20.7” H x 18.1” W x 30.1” L (527 x 460 x 765 mm) for 1 to 2 stations; 25.1” H (637 mm) for the 2.5-station build |
| Weight | 152 lbs (69 kg) for 1 to 2 stations; 159 lbs (72 kg) for the 2.5-station build |
| Power | 100V AC / 50 Hz / 5.0 A, 115V AC / 60 Hz / 5.0 A, or 230V AC / 50 Hz / 2.5 A |
| Number of Feed Stations | 1 to 2.5 stations (1, 1.5, 2 or 2.5) |
| Feed Type | Document feeder trays, 325 sheets (80 g/m²) each |
| Max Media Size | Sheets 5.1-9.3 in W x 3.5-14 in L |
| Media Thickness | 15-62.5 lb bond (60-250 gsm); up to 42.5 lb bond (170 gsm) when folded |
Official product video from Formax USA.
Frequently Asked Questions
Is the Formax FD 6204 still available new?
No. The FD 6204 Series has been replaced by the Formax 6210 Series and 6306 Series. All For Mailers still supports installed FD 6204 units, and for new equipment we recommend the 6210 or 6306 Series.
Can I still get parts and supplies?
Yes — visit SuppliesForMailers.com or call 866-430-2874.
How does the FD 6204 compare with the current Formax 6210 Series?
Both are low-to-mid volume desktop inserters in the same speed class. The 6204 operator manual gives a theoretical maximum of 2,000 inserts per hour with 325-sheet feeders, five-sheet folding and 15 stored jobs. Formax rates the current 6210 Series at up to 2,000 pieces per hour, or 2,500 with the optional Productivity Package. Call 866-430-2874 and we will size the right replacement.
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